Zirconium crowns/bridges: how to achieve the desired color and securely fix them?


Without exaggeration, zirconium crowns are a universal and technologically advanced orthopedic design. Strength and durability, like metal. And the aesthetics are like ceramic dentures. At the same time, dental crowns are comfortable and safe to wear, do not cause allergies, and do not harm the body.

In addition, a zirconium dioxide prosthesis can be installed on any dental unit - in the front row, on molars and premolars. The design is also suitable for fixing bridges of 2-3 teeth. Service life with proper use is from 10 to 15 years. Now more details.

Peculiarities

Modern prostheses are made from natural stone, zircon, which is white. Externally, the material resembles real teeth, and in terms of hardness and strength it is often compared to metal. Like everything natural, zirconium dioxide crowns are completely compatible with the human body, take root well and do not cause discomfort when worn constantly. Unlike metal ceramics, a zirconium prosthesis does not cause darkening of the gums, galvanism, and is suitable for people with high sensitivity to foreign materials.

The prosthesis is made using CAD/CAM computer technology - a painstaking and complex process that requires highly qualified doctors and dentists. This explains the high cost of the orthopedic design.

But if you look at the characteristics of zirconium crowns, it becomes clear that the investment is completely justified:

  • The strength of the material is 2.5 times higher than that of ceramics (900-1000 MPa).
  • The automated manufacturing process reduces the risk of errors, unlike manual production. The technology is so precise that often after installing crowns, additional grinding and turning of the prosthesis is not required.
  • The aesthetic properties of a zircon prosthesis are slightly worse than porcelain crowns. They have lower capacity (less transparent). However, from the outside, it is difficult even for a specialist to distinguish zirconium crowns from real natural teeth.

How teeth are treated for zirconium and metal-ceramic crowns

Before installing a zirconium crown or other types of artificial crowns, the teeth must first be prepared.

Turning for a zirconium crown

If we talk about zirconium crowns, then due to the zirconium dioxide in their base, the alloy is initially light in color, then for coating with ceramics, it does not need to be further masked by covering with special ceramic primer materials.

Due to this, the thickness of zirconium crowns can be less than the thickness of metal-ceramic crowns based on noble and base metals; accordingly, the degree of tooth processing for such a crown, grinding, will be less.

It is often possible to prepare teeth for zirconium crowns without first removing the nerves from them, of course, taking into account all medical indications and the condition of each specific tooth, but often crowns can be placed on living teeth.

Preparing a tooth for a metal-ceramic crown

If we are talking about metal-ceramic crowns, then due to the thickness of the crown, which contains a metal alloy, which still needs to be aesthetically closed so that it does not show through, and covered with ceramics, due to a certain number of layers of ceramics, a more vibrant appearance corresponding to the teeth is given.

The thickness of metal-ceramic crowns turns out to be greater, and often when preparing teeth for such crowns, it is necessary to remove the nerves of the teeth, in order to depulpate the teeth, so that there are no complications in the future if the tooth under such a crown hurts due to inflammation of the nerve.

Teeth from which the nerves have already been removed are, by default, less durable than living teeth.

Although, in certain situations, it is sometimes necessary to depulpate teeth under both types of crowns, this depends on medical indications, contraindications to depulpation, and removal of nerves from teeth.

Varieties

The issue of aesthetics helps to decide the type of design and manufacturing method. There are classic and monolithic types of crowns.

In the first case, a zirconium base is used as a frame. And ceramics are applied on top in several layers. Thus, the design perfectly combines the strength of zircon and the impeccable aesthetics of ceramics.

Monolithic crowns are made from a single block, without additional cladding. But the mineral in its “pure form” has a milky tint, and differs from natural teeth. Therefore, monolithic zirconium crowns are used to restore chewing teeth.

The second type of prosthesis is more reliable, because eliminates possible chips on metal-free ceramics. To improve aesthetics, manufacturers began to produce colored zircon blocks (for example, Prettau technology). These crowns can be used to restore teeth in the smile area.

There is a material similar in external properties to zirconium dioxide - aluminum oxide. But the design is less durable, so it is used less often and only for prosthetics of the front teeth.

Zirconium crowns: before and after photos

Below we have given successful examples of prosthetics for front teeth with zirconium crowns. However, to be objective, not all patients will achieve such an aesthetic result (as in Fig. 12-19). Below in the article we will also show unsuccessful examples of zirconium crowns on the front teeth.

Clinical case No. 2 –

Clinical case No. 3 –

Clinical case No. 4 –

Advantages of zirconium dioxide crowns


The popularity of zirconium crowns is due to many advantages.
The main thing is strength, which we have already talked about. Let us only add that the reliability of the prosthesis is confirmed by its use in complex bridge structures. The material is also used for prosthetics of the entire jaw, with complete or partial edentia. The second argument in favor of zircon is minimal grinding of the tooth when installing a prosthesis. The thickness of the crown is not at all large, so no more than 0.3-0.5 mm of enamel is removed from the supporting tooth. If the tooth is healthy and the pulp is not inflamed, then the dental nerve remains inside the tooth. This allows you to save your natural tooth for the maximum period, even if it is severely damaged.

Interestingly, throughout the entire period of use, zirconium dioxide crowns retain their external qualities. The surface of the prosthesis does not darken and is not subject to pigmentation. Zircon is also resistant to temperature changes, so the patient does not have a reaction to hot or cold food.

Making a prosthesis using digital technology ensures a tight fit of the internal cavity of the artificial tooth to the stump. This prevents the dental cement on which the prosthesis is attached from being washed out. As well as food getting and getting stuck inside the structure.

Benefits of zirconium dioxide, in what cases is it used?

  1. Requires minor grinding (1 mm), which helps preserve the pulp. The tooth remains alive and does not decay further.
  2. Does not cause a reaction upon contact with saliva. The gums will not become inflamed or turn blue.
  3. Compatible with living tissues. Rejection does not occur, soft tissues do not change color.
  4. Originally white. Even if the gums sag, a cosmetic defect will not occur.
  5. Lasting. The risk of chipping is minimal. If this happens, just polish the surface.
  6. Has variable density. It increases from the cutting edge to the base. Therefore, the opposite tooth does not suffer.

Cons of zirconium crowns

Prostheses made of zirconium are considered the most expensive among their analogues, in terms of the cost of material and manufacturing methods. In addition, the ceramic layer in the classic design of zirconium crowns is less durable. Chips may appear on the surface of the tooth, and the structure will have to be repaired or replaced.

The imperfection of aesthetics also falls into the “cons” column. Monolithic zirconium cannot convey the natural translucency of tooth enamel, so with a single tooth replacement it may look unnaturally white. However, if you restore the entire front row, there will be no problems with aesthetics.

Due to its strength, the material can wear away the enamel of neighboring teeth. The degree of abrasion is insignificant, but it is necessary to visit an orthopedic dentist periodically, once every six months, to prevent the destruction of healthy teeth.

Features of care

Zirconium dentures do not require special care. The set of procedures does not differ from standard daily care for natural teeth:

  • regular brushing with toothpaste without solid particles (containing abrasives);
  • preference should be given to brushes designed for cleaning dentures;
  • rinsing the mouth after eating;
  • use of special superfloss threads.

The high strength of zirconium products allows you to consume products without any restrictions. Apples, carrots, hard chocolate and similar foods can be safely bitten with new teeth. However, you should not chop nuts, ice, or candy with the help of dentures.

A prerequisite for care is to visit the dentist at least once a year. Following the recommendations extends the life of artificial teeth, eliminating side effects such as cracks and chips.

Production process


As mentioned above, zirconium dental crowns are made using CAD/CAM computer technology. The first part of the abbreviation stands for computer modeling of prostheses. And CAM is the subsequent milling of crowns according to the developed three-dimensional model.

In other words, “manual” intervention in the process is minimized. This eliminates possible errors in the production of the structure associated with the human factor.

The prosthesis manufacturing process consists of several stages:

  • To transfer data to the program, the dentist scans the oral cavity with a special scanner. This is done immediately after treating the supporting teeth.
  • The program develops a virtual model of the jaw with a new prosthesis. At the same time, the doctor selects the shade for the crown according to the Vita scale.
  • Based on the calculations, a three-dimensional model of the prosthesis is created, according to which a zirconium dioxide crown will be made using a milling cutter.
  • The finished product is subjected to heat treatment. If the prosthesis is two-layer, then the zirconium dioxide base is “baked” first, and then a second time after lining with ceramics.

At the final stage, the dentist paints the crown in the desired shade and transfers the structure to the dentist. Production of the prosthesis takes 1-2 weeks, depending on the complexity of production.

Installation of crowns


The procedure for fixing a zirconium dioxide crown to a tooth is standard. First, the doctor conducts an initial examination and diagnosis of the jaw to determine the condition of the oral cavity. If the patient requires preliminary treatment, the installation of the prosthesis is postponed until therapy is carried out.

If there are no pathologies, the dentist carries out professional teeth cleaning to remove soft and hard plaque. Then the doctor begins to grind the restored teeth. If the tooth is severely damaged, a pin, inlay or implant can be used as support.

If the root of the tooth is not damaged, then it is filled and the font is fixed on top. If the patient is allergic to metal, then a rod made of zirconium or titanium can be used. This method is not applicable in the presence of periodontal pathologies. And also in the presence of diseases of the nervous system.

The stump tab is also installed in the sealed root canal and ensures reliable fastening of the prosthesis. But the most common technique is fixing a zirconium crown to an implant. It is used when a tooth is missing. The titanium rod imitates a tooth root, preventing bone tissue atrophy. The material is biocompatible with the human body and fuses seamlessly with the jaw bone.

The process of attaching the crown to the supporting tooth or pin takes about 30 minutes. The structure is fixed with dental cement under the influence of light. Sometimes a so-called “temporary mixture” is used so that the patient can test the prosthesis as usual. If defects appear during wearing, the design is sent to the laboratory for revision. At the final stage, the zirconium crowns are placed on the support using dual-curing cement.

Installation of a zirconium dental crown is recommended for the patient in the following cases:

  1. The patient needs to restore a tooth partially or completely destroyed by caries.
  2. The patient has a number of irreversible cosmetic defects of the teeth in the smile area - stains, discolorations, chips, cracks.
  3. It is necessary to straighten the dentition if the patient is against orthodontic treatment, provided that the malocclusion is not too pronounced.
  4. Suitable for prosthetics of opposing teeth when interdental “crown to crown” contact is established.
  5. The patient is allergic to metal and has other metal structures installed in the oral cavity.
  6. The patient is prone to periodontal disease.
  7. And, of course, the choice of the patient, who in any case wants to get the ideal result of prosthetics, without any BUT.

A ceramic crown can be installed:

  1. For your own, prepared (ground) tooth, its roots must be kept in good condition.
  2. On your own tooth with roots reinforced with fiberglass pins, in case of severe tooth damage.
  3. On the implant.
  4. For any type of prosthesis, as a crown for an artificial tooth.

Adaptation

The procedure for fixing zirconium crowns does not have a recovery period. The only restriction is not to eat food for 2-3 hours after installation of the prosthesis.

Of course, at first you may experience unusual sensations from the presence of a foreign structure in your mouth. There may be slight disturbances in diction, increased salivation, and discomfort in the facial muscles. As a rule, these sensations disappear after a few days, after the patient gets used to the new teeth. If discomfort persists or worsens, you should immediately consult a dentist. You should not try to straighten the structure yourself - this can lead to its breakdown and health problems.

Lifetime

A zirconia prosthesis does not have a fixed service life. On average, this is 10-15 years. With careful care and wear, crowns can last much longer. This depends on the condition of the teeth, the quality of the installation of the prosthesis and regular oral hygiene.

What can cause damage or damage to the structure:

  • Lack of tightness. The reason is usually careless handling of the prosthesis, as well as poor quality material.
  • Recession (exposed gums). Occurs due to inflammation in soft tissues. Or due to improper hygiene.
  • Destruction of hard tooth tissues (periodontal disease, bruxism, inflammation).

Dental trauma caused by eating hard foods or lack of calcium in the body can also damage the prosthesis.

Contraindications

The restrictions on installing zirconium crowns are the same as with standard prosthetics. Contraindications include bruxism, the presence of inflammatory processes in the oral cavity in the body as a whole, and chronic diseases in the acute stage. As well as malocclusion, blood clotting disorders, and the rehabilitation period after surgery.

A detailed overview of the advantages and disadvantages of using zirconium crowns in dental prosthetics

Like any other types of dentures, zirconium crowns have their advantages and disadvantages. The advantages of using zirconium prostheses include:

  • The light weight of the finished crowns makes them ideal for prosthetics on implants;
  • Impeccable aesthetics, allowing the use of zirconium crowns for single restorations in the area of ​​the anterior teeth;
  • Possibility of use in patients with a tendency to allergic reactions;
  • Optional depulpation of abutment teeth;
  • Installation of zirconium crowns during prosthetics does not require removing a significant layer of enamel from the supporting teeth;
  • The tight fit of zirconium crowns to the tissues of the oral cavity eliminates subsidence of the gums, exposure of the tooth root, and inflammation of the soft tissues of the oral cavity;
  • The useful life of zirconium crowns is 15-20 years.

But there are almost no downsides to zirconium dentures. Some people consider the high price to be a disadvantage of zirconium crowns, but it is fully justified by their quality, durability and is understandable by the high cost of the material itself and the complexity of the prosthetic production process.

Rules of care

Although zirconia crowns are not susceptible to decay, deposits on the surface of artificial teeth can lead to damage to adjacent teeth, bad breath, and poor digestion.

In addition to brushing your teeth, it is recommended to use dental floss and irrigators to remove food debris in the interdental space. A special oral solution also helps get rid of bacteria.

Do not overuse very hard foods, do not crack the shells of nuts and seeds with your teeth. This may damage the surface of the prosthesis. Especially, the surface of zirconium crowns with ceramic veneer.

If you smoke, try to quit this habit. Tobacco leaves a yellow coating on the teeth that cannot be removed even by professional cleaning. In this case, the prosthesis will have to be changed after 2-3 years.

Visit your dentist's office every six months. The doctor will conduct professional oral hygiene and promptly identify the development of pathologies.

Price of zirconium crowns


The cost of zirconium crowns is influenced by the material, the chosen production and installation method, as well as the doctor’s qualifications. If the dentist chooses the method of prosthetics, then the responsibility for choosing a specialist lies on the shoulders of the patient. After all, your future health depends on who you entrust with dental treatment. Redoing someone else's poor-quality work is not only difficult, but also very expensive.

On average, the price of a zirconium dioxide prosthesis ranges from 15 thousand rubles and more. To receive qualified dental care, pay attention to whether the clinic has its own dental laboratory. And what equipment does a specialist use when producing a zirconium prosthesis?

At EspaDent clinics you can undergo a free initial diagnosis and find out the final cost of the procedure before treatment begins.

Advantages of dental prosthetics at the EspaDent clinic

  • Diagnostics . At your service is a premium computer tomograph Sirona Ortophos SL 3D (Germany), which allows you to accurately plan treatment. The result of prosthetics can be assessed on the computer screen even before the manipulations begin.
  • Implantation . The operation to install implants is quick and painless. The EspaDent clinic uses low-traumatic methods and uses 3D surgical templates.
  • Manufacturing . Zirconium crowns are made in our laboratory, so the process takes a minimum of time. The latest CAD/CAM equipment operating in automatic mode is responsible for accuracy.
  • Installation . We install permanent dentures with zirconium crowns on implants only after they are completely stabilized in the bone.

The article was checked by: Aivazov Tigran Georgievich

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Key disadvantages of zirconium crowns –

Despite the above advantages, zirconium crowns also have equally important disadvantages. But all these disadvantages are typical only for crowns made from cheap blocks (or disks) of zirconium dioxide that do not have a gradient of color and transparency.

1) Not suitable for front teeth –

Most dentists will praise the aesthetics of this type of crown, but in reality there are many complaints from patients about them. Crowns and veneers made of zirconium dioxide (without “Multi-layer” technology, as well as a high degree of transparency, i.e. transparency) are not suitable for front teeth due to the opacity of the zirconium frame. The aesthetics of zirconium crowns is also negatively affected by the significantly smaller choice of color shades, for example, in comparison with crowns made of E-max pressed ceramics.

All this increases the risk that artificial crowns and veneers will not blend in with neighboring teeth in color and transparency. Be prepared for the fact that if you decide to get zirconium crowns on your front teeth, they may not look very natural. Pay attention to the lack of transparency and the unnatural milky color of the crowns - in Fig. 20-22.

Unsuccessful prosthetics with zirconium crowns:

In recent years, some manufacturers have begun producing zirconium dioxide blocks with increased transparency. Translucent zirconia with a color gradient - allows you to achieve higher aesthetic results than opaque bright white zirconia. But nevertheless, in any case, we do not recommend making zirconium crowns and veneers in patients with increased aesthetic requirements, as well as in patients with highly transparent tooth enamel.

The use of opaque blocks of bright white zirconium dioxide leads to the fact that the finished crowns will have an unnatural milky color. Therefore, if you want perfect aesthetics, it is better to give preference to IPS Emax. If you are still set on zirconium crowns, then you will have to sweat a little, finding out the manufacturer of zirconium dioxide blocks in each clinic (we have given the rating of manufacturers at the end of the article).

Trying on finished zirconium crowns – video 3-4

Video 3 clearly shows that the crowns on the four front upper teeth are milky in color and do not at all match the color of the patient’s own teeth. It must be stated that if you want to make yourself zirconium crowns, in 50% of all cases they will look exactly like this - artificial and unnatural. In video 4 , the crowns have a more natural color and shape, but, unfortunately, the patient will most likely be left with black triangles in the interdental spaces (since in this case the gingival papillae are unlikely to be able to fill the interdental spaces in the future).

2) Chips of ceramics –


The problem of chipping is typical for zirconium crowns lined with a layer of porcelain on the outside.
Despite the very high strength of the zirconium frame itself, about 900 MPa (megapascals), the strength of the connection between the porcelain layer and the zirconium frame is only about 100 MPa. This is where zirconium crowns are vulnerable, which may not be as strong as they are advertised. Thus, the cause of chipping is a rather weak connection between the zirconium frame and the surface layer of porcelain. This is why many dentists do not recommend making porcelain-veneered zirconium crowns, especially in the posterior teeth area. According to statistics, chips of the surface layer of porcelain of zirconium crowns are observed in at least 6% of patients after 3 years, and in at least 10% of patients after 5 years of use.

For example, when using metal-ceramic crowns over 10 years of observation, chips occur in only 10% of patients (which is 2 times less likely than with zirconium crowns). And chipping occurs even less often when using IPS E-max pressed porcelain ceramic crowns. A way out of this situation may be to manufacture monolithic zirconium crowns on the chewing teeth that do not have a surface layer of porcelain. But at the same time, the absence of porcelain will naturally worsen the aesthetics.

3) Abrasion of antagonist teeth –

Zirconium dioxide is a very durable material that is not subject to abrasion. Therefore, friction against the zirconium crowns of antagonist teeth can, in some cases, lead to an acceleration of the physiological wear of these teeth. Therefore, if a patient has increased tooth wear, zirconium crowns are usually placed immediately on the antagonist teeth.

4) Lack of color solutions –

When you order ceramic crowns made from feldspathic porcelain or IPS E-max pressed porcelain, the dental technician has many options to create crowns that are the perfect shade. As a result, artificial crowns made from these types of ceramics can be virtually indistinguishable from your own teeth. But when working with zirconium dioxide, the dental technician will have a much more limited arsenal of shades that can be given to artificial crowns.

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